Safety

Wire rope sling inspection checklist

The daily check of each wire rope sling before use, against the removal-from-service conditions in OSHA 1910.184(f)(5): broken wires, worn outside wires, kinking or bird caging, heat damage, end attachments, hooks and corrosion.

How often
Each day before use, and during use where service conditions warrant
Who
Competent person designated by the employer
Time
About 5 min
Items
16
Set it up in Vardian

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Before you use it

  • OSHA 29 CFR 1910.184(d) requires each sling and all fastenings and attachments to be inspected for damage or defects each day before use by a competent person designated by the employer, with additional inspections during use where service conditions warrant. Damaged or defective slings are removed from service immediately.
  • Under 1910.184(f)(5), a wire rope sling is removed from service immediately for ten randomly distributed broken wires in one rope lay or five broken wires in one strand in one rope lay; wear or scraping of one-third the original diameter of outside individual wires; kinking, crushing, bird caging or other damage that distorts the rope structure; evidence of heat damage; cracked, deformed or worn end attachments; hooks opened more than 15 percent of the normal throat opening at the narrowest point or twisted more than 10 degrees from the plane of the unbent hook; or corrosion of the rope or end attachments.
  • Only slings with permanently affixed, legible identification are used: the recommended safe working load for the hitch types, the angle it is based on, and the number of legs if more than one (1910.184(f)(1) and (c)(13)–(14)). Fiber core slings exposed to temperatures above 200 °F are permanently removed from service (1910.184(f)(3)), and the proof-test certificate for welded end attachments is retained (1910.184(f)(4)). Add the sling manufacturer’s criteria.

Sling

  1. 1

    Scan the sling tag

    Checkpoint scan
  2. 2

    Identification permanently affixed and legible: safe working load for each hitch, angle and number of legs

    Pass / fail
  3. 3

    Sling identification as marked

    Note
  4. 4

    Core

    Fiber core · Nonfiber core

    Choice

Rope

  1. 5

    Broken wires in the worst rope lay

    Remove from service at ten randomly distributed broken wires in one rope lay, or five broken wires in one strand in one rope lay.

    Reading· wires
  2. 6

    Outside wires not worn or scraped by one-third of their original diameter

    Pass / fail
  3. 7

    No kinking, crushing, bird caging or other distortion of the rope structure

    Pass / fail
  4. 8

    No evidence of heat damage

    Pass / fail
  5. 9

    No corrosion of the rope

    Pass / fail
  6. 10

    Not shortened with knots, bolts or other makeshift devices

    Pass / fail

End attachments and hooks

  1. 11

    End attachments, sleeves and thimbles not cracked, deformed, worn or corroded

    Pass / fail
  2. 12

    Hooks not opened more than 15 percent of the normal throat opening, not twisted more than 10 degrees

    Pass / fail
  3. 13

    Hook latches, where fitted, close and hold

    Pass / fail

Result

  1. 14

    Result

    Fit for use · Removed from service

    Choice
  2. 15

    Photo of any defect

    Photo
  3. 16

    Competent person

    Signature

Field types in this template

  • Checkpoint scan
  • Pass / fail
  • Note
  • Choice
  • Reading
  • Photo
  • Signature

In Vardian, readings are checked against their limits as they are entered, and photos and signatures attach to the check itself.

From the sheet to the round

Build a template as a Vardian form, and each line becomes a checkpoint that knows its limit.

Animation: a paper checklist line, compressor discharge pressure with a blank for the reading in bar, becomes a Vardian checkpoint with a limit of 7.0 to 8.5 bar. Scanning the compressor's NFC tag verifies the checkpoint, a reading of 9.1 bar is flagged out of range, and a work order is created from it.

Run this checklist on the round

We'll set it up in Vardian with your checkpoints and limits during a demo.