Safety
Alloy steel chain sling inspection checklist
The daily check of each chain sling before use and the thorough periodic inspection OSHA requires at least every 12 months, with the record of the month each sling was last inspected.
- How often
- Each day before use; thorough inspection at least every 12 months
- Who
- Competent person designated by the employer
- Time
- About 5 min
- Items
- 19
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Before you use it
- OSHA 29 CFR 1910.184(d) requires each sling and all fastenings and attachments to be inspected for damage or defects each day before use by a competent person designated by the employer, with additional inspections during use where service conditions warrant. Damaged or defective slings are removed from service immediately.
- For alloy steel chain slings, 1910.184(e)(3) adds a thorough periodic inspection on a regular basis set by the frequency of use, the severity of service conditions, the nature of the lifts and experience with similar slings, and in no event at intervals greater than once every 12 months. The employer makes and maintains a record of the most recent month in which each sling was thoroughly inspected and makes it available for examination. The thorough inspection covers wear, defective welds, deformation and increase in length.
- A sling comes out of service when the chain size at any point of a link is less than the minimum in Table N-184-1, when a hook is cracked, opened more than 15 percent of its normal throat opening or twisted more than 10 degrees from the plane of the unbent hook, or when a master link, coupling link or other component is cracked or deformed (1910.184(e)(8) and (e)(9)). A sling heated above 1000 °F is removed permanently (1910.184(e)(6)).
- Each sling carries permanently affixed durable identification stating size, grade, rated capacity and reach (1910.184(e)(1)); makeshift links or fasteners formed from bolts or rods are not used (1910.184(e)(2)); and the proof-test certificate for each new, repaired or reconditioned sling is retained (1910.184(e)(4)). Add the manufacturer’s inspection criteria for your grade of chain.
Sling
- 1Checkpoint scan
Scan the sling tag
- 2Choice
Inspection type
Daily check before use · Thorough periodic inspection
- 3Pass / fail
Identification tag permanently affixed and legible: size, grade, rated capacity and reach
- 4Note
Sling identification as marked
- 5Note
Month of the last thorough inspection on record
Chain
- 6Pass / fail
Links free of nicks, gouges, cracks and defective welds
- 7Pass / fail
No stretched or elongated links; reach matches the identification
- 8Pass / fail
No bent, twisted or kinked links
- 9Reading· inches
Chain size at the most worn point of a link
Remove from service if less than the minimum allowable size in Table N-184-1 for the chain size.
- 10Pass / fail
No heat damage, discoloration or weld spatter
- 11Pass / fail
No excessive corrosion or pitting
Hooks and attachments
- 12Pass / fail
Hooks not cracked, throat opening not spread more than 15 percent, not twisted more than 10 degrees
- 13Pass / fail
Hook latches, where fitted, close and hold
- 14Pass / fail
Master links, coupling links and rings not cracked, deformed or worn
- 15Pass / fail
Attachments rated at least equal to the chain; no makeshift links, bolts or rods
Result
- 16Choice
Result
Fit for use · Removed from service
- 17Photo
Photo of any defect
- 18Pass / fail
Record updated with the month of this thorough inspection
- 19Signature
Competent person
References
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Field types in this template
- Checkpoint scan
- Choice
- Pass / fail
- Note
- Reading
- Photo
- Signature
In Vardian, readings are checked against their limits as they are entered, and photos and signatures attach to the check itself.
From the sheet to the round
Build a template as a Vardian form, and each line becomes a checkpoint that knows its limit.
Animation: a paper checklist line, compressor discharge pressure with a blank for the reading in bar, becomes a Vardian checkpoint with a limit of 7.0 to 8.5 bar. Scanning the compressor's NFC tag verifies the checkpoint, a reading of 9.1 bar is flagged out of range, and a work order is created from it.
Run this checklist on the round
We'll set it up in Vardian with your checkpoints and limits during a demo.